What are the daily maintenance and care methods for high-temperature dyeing machines?

1. Daily maintenance
Cleaning equipment:
After work each day, wipe the external surface of the high-temperature dyeing machine with a clean damp cloth to remove dust and dirt. Pay special attention to wiping the control panel, operating buttons and display screen to ensure that they are clear and readable.
For the inside of the equipment, use compressed air or a vacuum cleaner to remove fibers and impurities from the dye trough, cloth guide roller and other parts. At the same time, rinse the dye trough and pipes with clean water to ensure that there is no dye residue.
Check parts:
Check whether the surface of the cloth guide roller is smooth and whether there are problems such as wear, scratches or deformation. If the surface of the cloth guide roller is found to be uneven, it should be repaired or replaced in time.
Check whether the pressure of the squeeze roller is uniform to ensure that the fabric can remove excess dye when passing through the squeeze roller, and will not be damaged by excessive squeezing. The pressure can be controlled by adjusting the pressure regulating device of the squeeze roller.
Check whether the tension of the belt, chain or gear of the transmission system is appropriate. Too loose or too tight transmission parts will affect the normal operation of the equipment and even cause failures. The tension of the transmission components can be adjusted by adjusting the tensioning device.
Check the various components of the electrical system, including motors, controllers, sensors, etc., to ensure their normal operation. Check whether the motor runs smoothly and whether there is any abnormal noise or heating. If the motor fails, it should be repaired or replaced in time.
Record operating data:
In daily work, record the operating data of the high-temperature dyeing machine, such as dye liquor temperature, fabric running speed, tension, etc. These data can help you understand the operating status of the equipment, find problems in time and make adjustments.
At the same time, record the equipment's failure conditions and maintenance records for subsequent maintenance and maintenance work.
2. Weekly maintenance
Deep cleaning equipment:
Perform deep cleaning once a week. In addition to the above daily cleaning steps, some key parts of the equipment need to be cleaned more thoroughly. For example, for the dye liquor circulation system, including pipes, pumps and filters, they should be disassembled and cleaned. Drain the residual dye in the pipe, and then rinse it with a special detergent or clean water to remove dirt and sediment on the inner wall of the pipe. For pumps and filters, they should be disassembled for inspection and cleaning to ensure their normal operation.
For the electrical system of the equipment, use compressed air or a vacuum cleaner to remove dust and debris in the electrical cabinet. At the same time, check whether the connection of wires and cables is loose or damaged.
Lubrication parts:
Lubricate the various moving parts of the high-temperature dyeing machine, such as the guide roller bearing, squeeze roller bearing, gears and chains of the transmission system, etc. Use appropriate lubricants and lubricate according to the lubrication requirements of the equipment to ensure the normal operation of the parts.
At the same time, check the quality and quantity of the lubricant, and replace or add lubricants in time if necessary.
3. Monthly maintenance
Check the accuracy of the equipment:
Check the accuracy of the high-temperature dyeing machine every month, such as the accuracy of the dyeing liquid temperature, the stability of the fabric running speed, the uniformity of the tension, etc. Use professional measuring instruments for detection, and if there is any deviation, it should be adjusted in time.
At the same time, check the installation accuracy of each component of the equipment, such as the parallelism of the guide roller, the verticality of the squeeze roller, etc. If there is a problem, it should be adjusted or repaired in time.
Maintain the electrical system:
Perform a comprehensive inspection and maintenance of the electrical system every month, including checking the insulation performance of the motor, the function of the controller, the accuracy of the sensor, etc. If there is a problem, it should be repaired or replaced in time.
At the same time, check the grounding of the electrical system to ensure good grounding and prevent electrical accidents.
4. Quarterly maintenance
Replacement of wearing parts:
Every quarter, check and replace the wearing parts of the high-temperature dyeing machine, such as the rubber sleeve of the cloth guide roller, the rubber layer of the squeeze roller, the belt of the transmission system, etc. These wearing parts will gradually wear out during use, affecting the performance and service life of the equipment. Timely replacement of wearing parts can ensure the normal operation of the equipment.
At the same time, check other parts of the equipment. If they are damaged or aged, they should also be repaired or replaced in time.
Calibrate the equipment:
Calibrate the high-temperature dyeing machine once a quarter to ensure that all parameters of the equipment are accurate. The calibration content includes dye solution temperature, fabric running speed, tension, etc. Use professional calibration instruments for calibration. If there is any deviation, it should be adjusted in time.
5. Annual maintenance
Full inspection of equipment:
Every year, conduct a comprehensive inspection and maintenance of the high-temperature dyeing machine, including checking the wear of each component of the equipment, the performance of the electrical system, the stability of the mechanical structure, etc. If there is a problem, it should be repaired or replaced in time.
At the same time, the equipment is thoroughly cleaned and maintained, including cleaning the dye tank, replacing the dye solution, lubricating parts, etc.
Training operators:
The operators of the high-temperature dye roll machine are trained once a year to improve their operating skills and maintenance awareness. The training content includes equipment operation methods, maintenance knowledge, safety precautions, etc.
At the same time, the operating skills of the operators are assessed to ensure that they can master the operation and maintenance methods of the equipment.
If you want to know the daily maintenance and maintenance of the high-temperature dye roll machine, you can contact Bosen Machinery Manufacturing, we will do our best to help you!