The characteristics of the superior performance of the package dyeing machine

The development of modern dyeing shows that the performance of the dyeing machine not only needs to meet the dyeing requirements, but also the dyeing process needs to be very short, with low energy consumption and less pollution to the environment. With the continuous improvement of the mechanical structure and function of the package dyeing machine, the characteristics of high efficiency, energy saving and environmental protection of the dyeing machine are becoming more and more obvious through control.

1. Production efficiency

The main factor that has a direct impact on production efficiency is the length of the production process. The dyeing process is an important part of the production process, and it is generally composed of heat exchangers in the process of heating, heat preservation and cooling, overheating temperature. To improve the heat transfer efficiency, the process of temperature change can not only provide a shorter time, but also achieve the purpose of energy saving.

In addition, there are high and low temperature discharge, pressure relief, pressure input and other auxiliary functional dyes to increase productivity and reduce working time all play a supporting role.

2. Energy saving

Water is commonly used for dyeing and coloring, in addition to media, but also consumes more water for rinsing, water has technical requirements of a certain temperature, and heat is provided by saturated steam. With many of the saturated steam consumes more water, therefore, reducing the water used for dyeing, dyeing machines, become the goal of development. Compared with the traditional drum dyeing machine, the dyeing drum has now made many improvements to the machine structure, through the optimized design of the structure, the combination of the characteristics of the dyeing process, the continuous reduction of the liquor ratio, and the reduction of steam consumption and dyestuffs.

1) Improve washing efficiency

In contrast to the dyeing above, it actually extends to the washing process. The realization of all parameters of this process is controlled by the corresponding function of the tube. Of course, the efficiency of the dyeing process of the washing machine is also affected by many factors, such as the upgrading of dyes, and the fixed degree of hydrolysis of reactive dyes under alkaline conditions. However, some of the advanced dyeing machine's own performance provides a good prerequisite for the dyeing process after dyeing washing control is the combination of the two, which makes the washing machine dye tube factor with high efficiency.

2) Dyeing control synchronization

Synchronous Dyeing Control (English Synchronous Dyeing Control; referred to as the Committee) as earlier in the dyeing machine, the dyeing cycle driving technology, according to different fiber materials, rolling in different ways, dyes and additives materials have different roles on the fiber process, and in different The same dyeing process for the same time period, due to the distribution of different quantities with the smallest flow, to achieve a high quality, low dyeing process. The core of this is different traffic staining in different stages of staining.

The main pump flow is changed by AC frequency control, the flow or pressure is detected online, and the feedback signal is real-time controlled by PLC and computer. Relatively advanced drum dyeing adopts computer control technology and achieves good economic benefits.

3. Environmental protection requirements have become the theme of global economic development, but the dyeing machine, dyeing can not be removed with water, but it is always difficult to reduce the consumption of water and reduce the pollution of people who have the effect of dyeing residue on the environment damage to the work of chemical impurities. Equipment performance in many aspects, such as equipment, balance, and bath ratio decrease, not only saves water, steam, dyes, but also reduces sewage discharge. Equipment performance improvements to ensure dyeing process reproducibility, reduce failure rates and, in fact, reduce rework or color repairs due to increased water consumption and emissions, play an environmental role.