What are the daily maintenance points of the normal temperature dyeing machine?

1. Equipment cleaning
Daily cleaning:
After the daily production is over, the normal temperature dyeing machine should be cleaned immediately. First, wipe the external surface of the equipment with a clean damp cloth to remove dust and stains. Pay special attention to wiping the control panel, operation buttons and display screen to ensure that they are clear and readable.
For the interior of the equipment, mainly the dyeing tank and the cloth guide roller, it should be rinsed with clean water. Drain the residual dye in the dyeing tank, and then rinse the inner wall and bottom of the dyeing tank with clean water to ensure that there is no dye residue. For the cloth guide roller, a soft brush or damp cloth can be used to clean it to remove the fibers and impurities attached to it.
Regular deep cleaning:
Perform deep cleaning once a week or every two weeks. In addition to the above daily cleaning steps, some key parts of the equipment need to be cleaned more thoroughly. For example, for the dye circulation system, including pipes, pumps and filters, they should be disassembled and cleaned. Drain the residual dye in the pipe, and then rinse it with a special detergent or clean water to remove dirt and sediment on the inner wall of the pipe. For pumps and filters, they should be disassembled for inspection and cleaning to ensure their normal operation.
For the electrical system of the equipment, it should be cleaned and inspected regularly. Use compressed air or a vacuum cleaner to remove dust and debris in the electrical cabinet, and check whether the connection of wires and cables is loose or damaged. At the same time, pay attention to keeping the electrical system dry to avoid short circuits or other faults caused by moisture.
2. Component inspection and maintenance
Guide roller inspection:
Regularly check the surface condition of the guide roller to check for wear, scratches or deformation. If the surface of the guide roller is found to be uneven, it should be repaired or replaced in time. Sandpaper or grinding wheel can be used to polish the slightly worn guide roller to make its surface smooth and flat. For severely worn or deformed guide rollers, new parts must be replaced.
Check whether the bearings of the guide rollers are operating normally and whether there are abnormal noises or heat. If the bearings fail, they should be replaced in time. At the same time, lubricating oil should be added to the bearings regularly to keep them in good lubrication.
Squeeze roller maintenance:
Check whether the pressure of the squeeze roller is uniform to ensure that the fabric can remove excess dye when passing through the squeeze roller and will not be damaged by excessive squeezing. The pressure can be controlled by adjusting the pressure regulating device of the squeeze roller.
Regularly check whether the surface rubber of the squeeze roller is worn or aged. If the rubber surface is cracked, hardened or detached, the rubber sleeve should be replaced in time. At the same time, keep the surface of the squeeze roller clean to avoid the accumulation of dyes and impurities.
Transmission system maintenance:
Check whether the tension of the belt, chain or gear of the transmission system is appropriate. Too loose or too tight transmission parts will affect the normal operation of the equipment and even cause failures. The tension of the transmission parts can be adjusted by adjusting the tensioning device.
Regularly add lubricating oil to each component of the transmission system to ensure its normal operation. For gear transmission, pay attention to check the meshing of the gears. If there is any abnormality, the gears should be adjusted or replaced in time.
Electrical system inspection:
Regularly check each component of the electrical system, including motors, controllers, sensors, etc., to ensure their normal operation. Check whether the motor runs smoothly and whether there is any abnormal noise or heat. If the motor fails, it should be repaired or replaced in time.
Check whether the display screen of the controller is clear and readable, and whether the operation buttons are sensitive and reliable. If the controller is found to be faulty, it should be repaired or replaced in time. At the same time, the sensor should be calibrated regularly to ensure the accuracy of its measurement data.
3. Safety inspection and maintenance
Safety device inspection:
Check whether the safety devices of the normal temperature dye roll machine are complete and effective, including emergency stop buttons, protective covers, safety doors, etc. Ensure that these safety devices can work normally and can stop in time in an emergency to protect the safety of operators.
Maintain and maintain the safety devices regularly to ensure their good performance. For example, the emergency stop button should be tested regularly to ensure that it can respond quickly. For the protective cover and safety door, check whether they are firm and reliable, and whether there are problems such as damage or deformation.
Operation specification training:
Periodically conduct safety operation specification training for operators to improve their safety awareness and operation skills. Operators should be familiar with the operating procedures of the normal temperature dye roll machine and operate strictly in accordance with the operating procedures to avoid safety accidents caused by improper operation.
It is emphasized that during the operation of the equipment, the protective cover or safety door shall not be opened at will, and the running parts shall not be touched. At the same time, attention should be paid to keeping the environment around the equipment clean and tidy to avoid the accumulation of debris affecting the normal operation of the equipment and the safety of the operator.
If you want to know the daily maintenance points of normal temperature jigger dyeing machine, welcome to visit www.chinadyeingmachines.com!