What is the method of using the small sample machine for jigger dyeing?

1. Preparation
Inspect the equipment: Before using the small sample machine for jigger dyeing, a comprehensive inspection of the equipment is required. Check whether each component is intact, whether the connection is firm, whether the electrical system is normal, whether the dye circulation system is unobstructed, etc. Ensure that the equipment is in good working condition to avoid malfunctions during the dyeing process.
Prepare dye solution: Prepare the required dye solution according to the requirements of the dyeing process. The formula and concentration of the dye solution should be determined according to the material, color requirements and dyeing process of the fabric. Ensure that the quality of the dye solution meets the requirements, and fully stir and dissolve it before use to ensure the uniformity of the dye solution.
Install the fabric: Install the fabric to be dyed on the cloth roller of the jigger dyeing small sample machine. Ensure that the fabric is firmly installed and will not loosen or fall off during the dyeing process. At the same time, pay attention to the tension control of the fabric to avoid the fabric being too tight or too loose, which will affect the dyeing effect.
2. Equipment debugging
Set process parameters: According to the requirements of the dyeing process, set the process parameters of the jigger dyeing small sample machine, such as temperature, time, dye circulation speed, fabric running speed, etc. The setting of these parameters should be determined according to the material, color requirements and dyeing process of the fabric to ensure that the dyeing effect meets the requirements.
Preheating equipment: Before starting dyeing, the small sample machine for jig dyeing needs to be preheated. Heat the dye liquor to the set temperature and keep it for a period of time to ensure that the temperature of the equipment is stable. At the same time, check whether the dye liquor circulation system and heating system are working properly. If there is any problem, adjust and repair it in time.
Debug the dye liquor circulation system: While preheating the equipment, it is necessary to debug the dye liquor circulation system. Ensure that the dye liquor can circulate evenly and there will be no blockage or leakage. The circulation speed of the dye liquor can be controlled by adjusting the flow rate and pressure of the dye liquor circulation pump to ensure the uniformity of the dyeing effect.
3. Dyeing operation
Start the equipment: After completing the equipment debugging, start the small sample machine for jig dyeing. Slowly roll the fabric into the dye tank to start the dyeing process. During the dyeing process, pay attention to observe the dyeing of the fabric and make adjustments in time if there is any problem. At the same time, pay attention to controlling the dyeing time and temperature to ensure that the dyeing effect meets the requirements.
Adjust process parameters: During the dyeing process, process parameters such as temperature, time, dye circulation speed, fabric running speed, etc. can be adjusted at any time according to actual conditions. The adjustment of these parameters should be determined according to the dyeing conditions of the fabric and the dyeing process requirements to ensure the optimization of the dyeing effect.
Complete dyeing: When the dyeing time reaches the set value, stop the operation of the small sample of jigger dyeing. Take the fabric out of the dyeing tank and rinse it with clean water to remove the residual dye on the surface of the fabric. Then dry or air dry the fabric to complete the dyeing process.
4. Equipment maintenance
Cleaning equipment: After using the small sample of jigger dyeing, the equipment needs to be cleaned. Remove dust and stains on the surface of the equipment, and rinse the dye tank and dye circulation system with clean water to remove residual dye and impurities. Then wipe the surface of the equipment with a clean cloth to keep the equipment clean and dry.
Check the equipment: Check the small sample of jigger dyeing regularly to check whether each component is intact, whether the connection is firm, whether the electrical system is normal, whether the dye circulation system is unobstructed, etc. If there is any problem, repair and replace it in time to ensure the normal operation of the equipment.
Maintain the equipment: Perform regular maintenance on the small sample jigger according to the equipment's instruction manual and maintenance requirements. For example, replace wearing parts such as lubricating oil and filters, check the insulation performance of the electrical system, etc. Ensure the performance and life of the equipment.
The above is the method of using the small jigger. It should be noted that when using the small jigger, you must strictly abide by the operating procedures and safety precautions to ensure the safety of the operator and the normal operation of the equipment. At the same time, according to the material and dyeing requirements of the fabric, choose the appropriate dyeing process and dye liquid formula to ensure the optimization of the dyeing effect.
The above is the method of using the small jigger. If you want to know about the method of using the small jigger, you are welcome to contact our customer service staff. We are online 24 hours a day to serve you wholeheartedly!